Aluminum Die Casting Machine

Approx. Rs 1,00,000 / PieceGet Latest Price

Product BrochureProduct Details:

In industrial manufacturing, downtime is the true enemy. Whether an automotive part manufacturer or running a busy tool room, you want to have a machine that works, shift after shift. That is where the Producer series comes in. We are not talking about another piece of equipment but a Pressure Die Casting solution that has been refined over four decades to handle even the toughest production schedules.

You may ask yourself, "What is the difference between this and every die-casting machine on the market?" Stability is where it begins. Unlike typical designs, our machines make use of a unique 6-tie bar structure. This provides incredible support through the entire platen assembly, keeping your dies aligned and your flash minimal. If you are tired of fiddling with setups all day, just trying to get one clean shot, this stability will change the game for your aluminum pressure die casting or zinc projects.

We know technology shouldn't be a headache. The control system here is designed for humans, not robots. It features a user-friendly color touch screen that actually shows you photographs of machine systems if an error pops up. No more guessing codes. Plus, with the optional servo controller and proportional valve technology, you get the kind of shot consistency that die casting machine manufacturers usually charge a premium for. Ideally suited for automated die casting setups, this machine integrates seamlessly with extractors and sprayers. It's built for decision-makers who value reliability and operators who value simplicity. If you are looking to upgrade your line with a high-pressure die casting machine that delivers high-quality flash-free castings with less porosity, this is the workhorse your floor needs.

Specification,Details:

• Clamping force:30 Ton – 500 Ton (Models P30 to DH-P500)
• Control System: PLC w/ Color Touch Screen Interface
• Automation Grade: Fully Automatic / Semi-Automatic
• Machine Structure: Unique 6-Tie Bar Design (Cast Steel Platens)
• Injection Force (Max): 2.3 Ton – 15.8 Ton (Dependent on Model)
• Die Height Adjustment: Motorized Central
• Adjustment 100mm: - 700mm range
• Hydraulic System: High-efficiency motor & pump with separate manifolding
• Injection System: 2-Stage Injection (Standard) / Intensifier (Larger Models)
• Melting Pot Capacity (Zn): 200 kg – 1000 kg
• Ejection Force: 2.5 Ton – 24 Ton
• Power Source: 3 Phase Induction Motor (3.7kw - 37kw)

Key Features & Accessories:

• Robust 6-Tie Bar Design: Provides superior platen support and easier access for maintenance compared to a standard 4-tie bar die caster.

• Smart Touch Interface: Operator interface provides live action machine profiles, shot monitoring, and photo-based error troubleshooting.

• High-Efficiency Hydraulics: Features include separate accumulators for closing speed and shot systems, minimizing energy consumption while maintaining high pressure die casting speeds.

• Dipped Gooseneck Design: Immersed gooseneck reduces freeze-ups and porosity-both critical to high-quality output from your metal casting machine.

• Built-in Safety: Meets the CE and ANSI requirements on safety with hydraulic/electric interlocks and redundant circuit designs.

• Automation Ready: Compatible with vertical rotation extractors, reciprocating spray systems, and conveyors - available as options.

• Durable Components: All of the tie bars, guide bars, and toggle pins are made from heat-treated alloy steel for long-lasting use in harsh environments.